Some of the applications of air compression include aerating liquids, the use of pneumatic hand tools, pneumatic cylinders, pneumatic actuators, and diaphragm pumps. The first thing to figure out when deciding on what air compressor you need is evaluating your air demand. Assessing your air demand includes volume per minute, measured in standard cubic feet (SCFM), as well as your highest required pressure measured in (PSIG). Peak consumption represents the entirety of your equipment and their air needs. It’s important to note that not all pneumatic equipment is used continuously because of this, it needs to be factored in when considering which system to purchase. It’s essential to find the correct system by not under-sizing or oversizing. Both under-sizing and oversizing could hinder production or increase costs unnecessarily. Once you calculate your average air demands, your chosen air compressor system’s (CFM) cubic feet per minute range needs to be determined. By doing this, you can select the correct amount of storage to distribute during peak as well as irregular demands.
Deciding upon the correct air compressor class is also an essential part of factoring air compressors into your manufacturing. The two primary types of air compressors are positive displacement and dynamic. Positive displacement compressors have two subclasses. Those classes being reciprocating (piston), rotary screw, and rotary sliding vane compressors — these range from an output of a fractional horsepower to several hundred horsepowers. Reciprocating and rotary screw compressors have two classes, single-stage, and two-stage, as well as lubricated or oil-free options. depending on your usage as well as the amount of maintenance you wish to conduct for your air compressor you may choose one or the other type of compressor
The task of installing air compression systems may seem a lot to take in, but there’s hope in Gardner’s air compressors. On the Gardner air compressor site, there’s a full directory of products, including maintenance tools, parts, and air compressors. Both primary compressors are available on the site. This process allows you to decide which kind of system your manufacturing needs require. The site goes in-depth with horsepower requirements, different models, and maintenance aspects.
Understanding the benefits of switching to an air compressed manufacturing system is a simple idea to grasp. With many environmental concerns rising, switching to an air compression based manufacturing system can help lower a company’s carbon footprint. Turning to air compressors can also help with the resource scarcity that often brings industrial manufacturing companies to cut costs. The main barrier to using pneumatic energy is usually cost, although the price of resources is often the reason for switching or upgrading your air compressing system. The considerations involved when changing or upgrading compressor systems are Energy Efficiency and cost-cutting measures using compressed air systems.
There are considerable potential energy improvement measures when it comes to compressed air systems. Often these measures are not followed through with even if they’re cost-effective. Not following through can be explained by potential barriers of cost and the gap between theoretical Energy Efficiency and actual Energy Efficiency. Some things to consider when thinking of compressed air systems and their applications are assembling, processing, drying, cushioning, and dosage of the operation of valves. Compressed air is practical and straightforward to implement in manufacturing, especially considering the equipment that compressed air powers. Often using one electrical source based in the Gardner air compressor system itself is more practical than the use of many electrical sources considering the number of tools and practices that air compression can involve.